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the engineers who design these machines for weird random physical tasks in manufacturing are so cool. "hey we need a bottle stander upper machine, can you do it?" "sure thing, itll be a big wheel and we'll slap em. we'll just the slap the shit out of em"
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Simon Sarris
@simonsarris
they are literally out here writing bozo sort in factories
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David Watson ๐Ÿฅ‘
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Best story I heard was at a general mills plant. They were having problems with some cereal boxes coming out empty, causing all sorts of supply chain issues. Consultants from Bain come in, quote $3.5M and it'll take six months to fix the hardware and software issues. Guy on the
No sensor, no feedback required. Just a couple of spinning motorda and simple geometry. Pretty brilliant for what it needs to do.
This happened because after weeks of a seemingly ordered design that didn't actually work, the engineer just said "fuck you, bottle" and slapped the shit out of it and it worked. The Fuck You Bottle Machine.
Oh man thereโ€™s a guy on here that does this and shares all his machines and itโ€™s like โ€œpoop 7000 cones of ice cream all at the same timeโ€-tron 3000. All amazing
My best friend in elementary schoolโ€™s dad designed these things. They lived lower-middle class at the time (the โ€˜90s) when companies didnโ€™t realize this knowledge was utterly essential. His family could barely afford a minivan in โ€˜95 yet the dad was a genius that made this stuff.
I remain utterly fascinated and awed by this type of specialized engineering, and we generally have very little concept how pervasive it is and how critical it is for things we take for granted.
Vibe engineering. Trying something, and iterating on it even when it probably even close to the best approach to start with ๐Ÿ˜‚
whats frustering (im biased im an ME) is that these engineers make peanuts in terms of $ compared to marketing majors whos job it is to optimize click through rates on advertisements and then engagement for social media when people say they want to try and bring manufacturing
They use the same machine in Chinese factories but they skip the wheel and just slap the workers directly who stand the bottles up by hand.
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fundamentally about iterating toward what works. reality tends to be messier than initial conception.
There has got to be a better way of handling this. They're coming off a line in a uniform fashion, so you could possibly just move them on to a single-lane descending belt instead.
This is actually a nice compact bottle unscrambler. The whiskers are smacking the loose bottles away so they don't get jammed in the turntable, and will fall into an empty slot.
Coolest one I ever saw my brother in law designed, when someone tampered with a Tylenol capsule in the earlyn80โ€™s, Tylenol needed a way to seal the capsule, my brother in laws company made industrial microwaves, he designed a machine you could dump thousands of capsules in and
I BS'd my way into a job designing agricultural processing equipment and it was literally just having fun making Rube-Goldberg devices. I didn't get rich doing it but I did pretty well. At first it was just 2d cad but by the time I moved on I had a pen of half a dozen solid works
"looks good... wait a minute... hey guys, u thinking what I'm thinking?" "will they pay us for this?" "No, of course they will. I meant: ...just how fast you think can we make this thing before the bottles start flying? ...we call it super-spin and charge double!"
I used to work for a consultancy that designed things like that. One of them was putting those balloons onto endotracheal tubes
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The pure genius of "slap the shit out of them" engineering! It's like controlled chaos meets physics. Fun fact: Some bottling plants use these "aggressive persuasion" machines because they're actually MORE reliable than sensor-based systems - fewer parts to break, no calibration
I love shit like this seems better than the vibratory feeders that use a bunch of compressed air to blow off the incorrectly oriented stuff.
Thereโ€™s big money in the people who make the machines for the factories - all mass production machines -itโ€™s very common to hear that there is only one type of a certain machine in the entire world